Wide Range of Welding Management Functions
- Welding Process Control and Management
Holds and monitors the melting depth (DEPTH) and finished dimensions (HEIGHT). - Management and Recording of Set Up & Welding Data
Records and timestamps each welding parameter.
Supports USB storage devices and connection to a network environment (LAN). - Control and Management of Welding Time
Delay, oscillation period, retention time (cooling time) - Power Display
Displays the peak power reached during welding. - Display and Record Welding Waveform
Frequency, air pressure, applied current, displacement of welding head, actual applied pressure and energy can be displayed and recorded as a waveform. - Other Functions
Frequency check
2-step pressure
After burst
1 μm resolution welding management
Monitor Screen Sample
Touch Panel Operation Enables Detailed Setting of Welding Conditions in a Broad Range
- Select Operating Mode
- Condition Setting
- Screen during Welding Process
- Setting of Waveform Display Items
- Waveform Display
W5000 Series – Large Type (W5155 / W5185)
- Maximum Output 8000 W – World’s Highest in Its Class
- A Rigid Press Structure for Welding Large Items
- Compatible for Welds using Super-sized Horns
- W5155/W5185
Specifications
Items | W5040 | W5050 | W5070 | W5080 | W5085 | W5095 | W5155 *1 |
W5185 *1 |
---|---|---|---|---|---|---|---|---|
Output Power | 1200W | 1600W | 2000W | 2400W | 2400W | 3000W | 5000W | 8000W |
Frequency | 20kHz | 15kHz | ||||||
Power Source | AC200V ±5% 3Φ 50/60Hz | |||||||
Oscillation Method | Automatic Tuning Hold Master Oscillator System |
Generator
Items | W5040 | W5050 | W5070 | W5080 | W5085 | W5095 | W5155 *1 |
W5185 *1 |
---|---|---|---|---|---|---|---|---|
Amplitude Adjustment | Variable (30 – 100%, 1% step) | |||||||
Soft Start | Variable (40 – 200ms) | |||||||
Operation Type | Color LCD Touch Panel | |||||||
Welding Management System | Timer/Depth/Height/Energy mode, Waveform parameter display, Welding condition data recording (USB memory, LAN environment connection) | |||||||
Dimension / Weight | W295 x D550 x H200mm Approx. 10kg |
W325 x D580 x H200mm Approx. 13kg |
W325 x D580 x H200mm Approx. 16kg |
W325 x D580 x H385mm Approx. 30kg |
Welder Unit
Items | W5040 | W5050 | W5070 | W5080 | W5085 | W5095 | W5155 *1 |
W5185 *1 |
---|---|---|---|---|---|---|---|---|
Pressure Method | Air Cylinder (Electro-Pneumatic Regulator and Load Cell Equipped) | |||||||
Pressure Method | 260N | 370N | – | – | ||||
Maximum Pressure | 1500N | 2500N | 5000N | 7000N | ||||
Welding Control Method | Linear Scale (0.001mm res.) | |||||||
Parallelism Adjustment | Spherical Seat-style Support Flange | |||||||
Compressed Air Supply Required | Clean Air (0.06 – 0.5MPa) | |||||||
Head Stroke | 315mm | Custom-designed *2 | ||||||
Horn Stroke | 70mm (Φ63mm Air Cylinder) |
95mm (Φ80mm Air Cylinder) |
Custom-designed *2 | |||||
Dimension / Weight | W320 x D550 x H1215mm Approx. 52kg |
W380 x D610 x H1335mm Approx. 88kg |
Custom-designed *2 |
- *1 W5155/W5185; Output Power 5000/8000 W, Frequency 15 kHz
- *2 W5155/W5185 are available in the unit type or the automated equipment.